Solar car chassis design pdf

Solar cars are often fitted with gauges as seen in conventional cars. Solar cars seminar report, ppt, pdf for mechanical. This structure was the biggest component in the car and car shape dependent on it. You have the perfect design, and the ultimate gear ratio and tire size combination for your solar model car but you cannot find a gear or pulley to fit your motor. They have also selected to model the car based on a 1987 design called solar resource, which is pictured on the title page. Chassis design principles and analysis list of chapters. Muhamad fikri bin abd rahman universiti malaysia pahang.

Part the little team that could by david zipf last time we took you through the hand built chassis and suspension of the 2011 university of. This model in modeled for design and analysis of a solar car. The car must also rely solely on solar power to reach maximum speed. Aluminum alloy aa6063t6 was used as a material for solar car chassis. The primary challenge in developing an effective solar car chassis is to maximize the strength but minimize the weight. Explore solar cars with free download of seminar report and ppt in pdf and doc format. The electric solar vehicle is a singleseated vehicle powered by 750 w bldc hub motor. The chassis also adds to the aesthetics of a vehicle. Solar car is a solar vehicle used for land transport. Each wheel support was applied on one of the three solar cars considered for this work, all corresponding to a diverse world solar challenge wsc racing. However, safety is a primary concern and the chassis must meet stringent strength and safety requirements. Douglas r carroll a successful solar car team must have a good car, good drivers, good weather information, good strategy, and a welltrained support team.

Pdf the contrast between modern mobility alternatives and the seek for sustainability has. This thesis present about design and analysis solar car chassis and body. Due to the designmanufacturing timeline of the solar car chassis, as well as the class. They have asked team therion to build an as fast as possible solar car. Polyurethane foam covered in fiberglas and reinforced with carbon fiber. In a practical and downtoearth way, it covers the fundamentals of how race cars handle and the requirements for.

Chassis the primary challenge in developing an effective solar car chassis is to maximize the strength and safety, but minimize the weight. Chassis engineering is a great introduction to race car design. Also explore the seminar topics paper on solar cars with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. In solar cars, efficiency is very important, and you dont want to waste energy. Designing, building of solar race car for the world solar challenge. Design, analysis and fabricate solar car chasis and body. Junior solar sprint an introduction to building a model solar car. Conceptual design and numerical validation of a composite monocoque solar passenger vehicle chassis. Solar cars are regularly fitted with checks as in normal cars. Dimensions with solar panel attached cannot exceed 60 x 30 x 30cm. Do not modify cut, drill, disassemble, etc solar panel or motor.

The design of a motor controller to control the car s speed. The title of the project may be misleading, because it not going to be easy building a full sized solar car. The clear and easy descriptions, many example designs and calculations and. This year 47 teams will compete representing 25 countries. The purpose of this project is to design and build a solar race car for the world solar challenge.

In this race teams design and build solar cars to race from darwin to adelaide, 3,000 kilometers through the australian outback. This is the primary reason why carbon fiber composites are extensively used in solar car chassis design. Design information and plans for solar, electric, and efficient vehicles. Aug 10, 2016 in this first part of the chassis build, we cover the design of the chassis spaceframe and build the chassis forward of the firewall. Homemade go kart, kart cross, solar car, reverse trike, drift trike, race engines, suspension design, cargo bike, car goals alex higgs solar car ideas formula sae. Mini solar cars combine technology typically used in the aerospace, bicycle, alternative energy and automotive industries. The chassis is the main structure that supports the vehicle weight and absorbs impact energy in a crash event. The solar car chassis was design using solid work 2010. Three main goals were targeted for the competition.

Weight and stiffness one thing you will discover when you build your solar car is that designing and building involves tradeoffs. The solar panels and motor must also be the sole power source for your vehicle. Ac net, converter, controller, electric car, photovoltaic, solar energy, solar panel, storage battery, solar irradiance, system design. Design and development of chassis for solar vehicle iosrjen. Junior solar sprint an introduction to building a model. The objective of this project is to design analysis and fabricate the elements of body and chassis of a race type solar car for the target of the most lightweight and lowest material cost design. The chassis or frame is a structure which locates and mounts all other parts of the vehicle. Fabrication of solar carsolar car designhow to build a. The solar car team requires the chassis to have adequate space for the solar panel array and its attachment points, the battery box, and the electrical motor control unit. Most solar cars that exist today are designed for crosscountry races, but our goal is just to set the land speed record for a solar car. The solar car chassis design 2 have minimum displacement, worst strain and worst stress. Techniques of jig design and lean manufacturing made the project move very smoothly. The computeraided design cad files and all associated content posted to this website are. In a practical and downtoearth way, it covers the fundamentals of how race cars handle and the requirements for designing and constructing a car.

Pdf design, analysis and fabricate solar car chasis and body. It also provides a protected space for the occupants. Existing monocoque solar vehicle chassis designs were investigated to gain an understanding of the shape and geometry features of effective designs. Make sure that you articulate that the students should be thinking about the design of the chassis, wheels and bearing, body and the solar energy source. U of m solar car chassis manufacturing optimization deep blue. The objective of this project is to design analysis and fabricate the elements of body and chassis of a race type solar car for the target of the most lightweight and.

Among them, solar cars represent a contemporary trend to supply this need. It is easier for your motor to push a light car than a big, heavy one. Analysis of the suspension design evolution in solar cars. The mechanical construction from scratch of the chassis along with all necessary mechanical systems is illustrated.

Mlgw 2017 ablazing model solar car race rules and vehicle specifications the object of the mlgw ablazing model solar car race is to design and build a vehicle that will complete a race in the shortest possible time using available power. This means that our design will differ from the solar cars that exist today. Body construction upper shell light foam covered in fiberglas. The clear and easy descriptions, many example designs and.

During the construction of the frame design, the group also discovered an online article. Backbone chassis is easy to make and cost effective. As conclusion the best design for chassis is solar car chassis design 2 and the best for body is solar car body design 3. The charged batteries are used to drive the motor which serves here as an engine and moves the vehicle in. To keep the cars running easily, the driver must watch out. The majority of the project consisted of the design of. Undergraduate students of kiit university from multiple academic fields collaborated to design and fabricate. How a solar powered car works fastest designs tips mechanics suspension steering and brakes world record speeds. The basic principle of solar car is to use energy that is stored in a battery during and after charging it from a solar panel.

The solar vehicle is a step in saving these non renewable sources of energy. This knowledge was used to develop the preliminary chassis geometry, detailed in section 7. Each team must submit a notebook threering binder that contains the items, in order. Engineering principles to include a large number oftechnical innova tions. How a solar powered car works car chassis design tips to diy build it yourself from nelson kay solar cars chassis or frame. Most solar cars have been built for the purpose of solar car races. One of the strengths of aluminum extrusion frame components is the ease with which they can be adapted to different size. The bridgestone world solar challenge is the most prestigious solar car race. The objective of the present work is to design and analyze the cast iron chassis frame with two different cross sections. The design of a solar car is severely limited by the amount of energy input into the car. Since 2011 also solar powered cars for daily use on public roads are designed. Junior solar sprint inside tips on parts and construction. A solar car, if it is to offer any sensible performance must be light in weight and relatively low powered, or in other words extremely efficient.

Tubular space frame solar car chassis tubular space frame. An adjustable frame design gives your solar panel vendor selection flexibility as well as design adaptability. The challenge accepts 3 classes of cars, challenger, cruiser, and aventurer. How to build a racing car follows the design and construction. Based on the authors experiences designing and building.

The solar car body design 3 have minimum drag force and pressure at front of the body. The chassis model was created in proe software and it is imported into ansys, static analysis is performed. The design of a chassis for a solar powered car free download which are detailed along with all other requirements of high priority in the chassis design specification summary shown in table 1 below. High priority requirements relevant to chassis design from cuer solar car design specification. Finally the wiring of the electrical system onto the mechanical body is demonstrated. The design of a motor controller to control the cars speed and forwardreverse direction of motion is shown. Design and analysis of a space frame tubular chassis for a.

Some possible ideas for a solar car chassis are below. Pdf conceptual design and numerical validation of a composite. Solar racing lesson plan 1 solar racing lesson plan the design, construction and evaluation of a solarpowered car suggested grade level 68 overview in this design challenge, students will harness the power of the sun to design, construct and evaluate a solarpowered model car of their creation. In this project you will need creativity and experimentation to design and build a car powered by two solar cells and a small electric motor. Jun 04, 2009 chassis the primary challenge in developing an effective solar car chassis is to maximize the strength and safety, but minimize the weight. Pdf design, analysis and fabricate solar car chasis and. U of m solar car chassis manufacturing optimization. Junior solar sprint inside tips on parts and construction author. Response plots for a modern car steering when moving forward. Structural design and manufacturing of a cruiser class solar vehicle. Our client is the umicore solar team, they want to bring a miniature solar car on the market and they have asked our team to build one. Pdf analysis of the suspension design evolution in solar cars. Finally the wiring of the electrical system onto the.

The design of a solar vehicle is severely limited by the amount of energy input into the car. Because of the cuts made to the chassis, the group was now able to begin building the gear box of the solar car. Axles and wheels cannot be directly attached to solar panel. The reason a manual operator distinction is used is because with cnc. It has a considerable affected to the performance of the car. This means we will focus on speed and innovation and less on beauty in our design. They have also selected to model the car based on a 1987 design. All design material was first designed using solidworks and was used for rapid manufacturing adjustments some fit and finish caveats during the fabrication of the chassis. Pdf designing, building of solar race car for the world. Conceptual design and numerical validation of a composite.

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